build(release): dynamic builder config + fix bundled-tool lookup in packages

- electron-builder config moves to electron-builder.config.js so markitdown
  bundling is conditional per platform (PyInstaller only builds for the host
  OS; a missing binary now logs a warning and ships without it instead of
  failing the build); package.json static build section removed, all npm
  scripts pointed at the config; third-party-licenses/ added to packaged files
- FIX (pre-existing): packaged apps looked for bundled pandoc in
  resources/bin, but extraFiles land next to the executable (Contents/ on
  macOS) — packaged builds silently fell back to system pandoc since 4.5.
  New bundledToolDir() resolves the real location for pandoc + markitdown
- download-tools.js pins the win32 pandoc.exe SHA-256 (fetched + verified)
- sharp packaging test accepts sharp 0.35's versioned binding filename
- release.yml: bundle-markitdown step (best-effort) on every OS and a new
  macOS job; release aggregates linux+windows+macos artifacts

Local release artifacts built and verified (dist/):
- MarkdownConverter-4.7.0.AppImage (363MB, pandoc+markitdown bundled,
  packaged app boots clean, tools resolve at the fixed path)
- markdown-converter_4.7.0_amd64.deb (293MB)
- MarkdownConverter-Setup-4.7.0.exe (223MB), portable exe (223MB), zip
  (305MB) — pandoc bundled; markitdown omitted (cannot cross-build),
  legal docs verified inside app.asar

637/637 tests green; lint clean.

.github/workflows/release.yml

@@ -25,6 +25,13 @@ jobs:
       - name: Download external tools (pandoc)
         run: node scripts/download-tools.js
 
+      - name: Bundle MarkItDown (optional, best effort)
+        # Freezes markitdown + Python into bin/linux/markitdown; failure is
+        # non-fatal — the build then ships without it and the app falls back
+        # to a system markitdown at runtime.
+        run: npm run bundle:markitdown
+        continue-on-error: true
+
       - name: Run tests
         run: npm test
 
@@ -59,6 +66,12 @@ jobs:
       - name: Download external tools (pandoc)
         run: node scripts/download-tools.js
 
+      - name: Bundle MarkItDown (optional, best effort)
+        # Windows runners ship python + venv; non-fatal on failure — the
+        # package then omits the bundled binary by design
+        run: npm run bundle:markitdown
+        continue-on-error: true
+
       - name: Run tests
         run: npm test
 
@@ -94,8 +107,44 @@ jobs:
             dist/*.zip
           retention-days: 5
 
+  build-macos:
+    runs-on: macos-latest
+    steps:
+      - uses: actions/checkout@v4
+
+      - name: Setup Node.js
+        uses: actions/setup-node@v4
+        with:
+          node-version: 20
+          cache: npm
+
+      - name: Install dependencies
+        run: npm ci
+
+      - name: Download external tools (pandoc)
+        run: node scripts/download-tools.js
+
+      - name: Bundle MarkItDown (optional, best effort)
+        run: npm run bundle:markitdown
+        continue-on-error: true
+
+      - name: Run tests
+        run: npm test
+
+      - name: Build macOS packages
+        run: npm run build:mac -- --publish=never
+
+      - name: Upload macOS artifacts
+        uses: actions/upload-artifact@v4
+        with:
+          name: macos-artifacts
+          path: |
+            dist/*.dmg
+            dist/*.zip
+          retention-days: 5
+
   release:
-    needs: [build-linux, build-windows]
+    needs: [build-linux, build-windows, build-macos]
     if: always()
     runs-on: ubuntu-latest
     steps:
@@ -115,6 +164,13 @@ jobs:
           name: windows-artifacts
           path: dist
 
+      - name: Download macOS artifacts
+        uses: actions/download-artifact@v4
+        continue-on-error: true
+        with:
+          name: macos-artifacts
+          path: dist
+
       - name: Create GitHub Release
         uses: softprops/action-gh-release@v2
         with:

electron-builder.config.js

@@ -0,0 +1,124 @@
+/**
+ * electron-builder configuration (replaces the static package.json "build"
+ * section so it can be computed dynamically).
+ *
+ * Why a JS config: the bundled markitdown binary is OPTIONAL at build time —
+ * PyInstaller can only build for the host OS, so e.g. a Windows package
+ * built on a machine without bin/win32/markitdown.exe must simply omit it
+ * (the app falls back to system-installed markitdown at runtime) instead of
+ * failing on a missing extraFiles source.
+ *
+ * Everything else mirrors the previous static config verbatim.
+ */
+const fs = require('fs');
+const path = require('path');
+
+/** Common extraFiles for a platform: pandoc always, markitdown when built. */
+function toolExtraFiles(platform) {
+  const exe = platform === 'win32' ? '.exe' : '';
+  const files = [{ from: `bin/${platform}/pandoc${exe}`, to: `bin/pandoc${exe}` }];
+  const markitdown = `bin/${platform}/markitdown${exe}`;
+  if (fs.existsSync(path.join(__dirname, markitdown))) {
+    files.push({ from: markitdown, to: `bin/markitdown${exe}` });
+  } else {
+    console.warn(
+      `[electron-builder.config] ${markitdown} not found — building WITHOUT the ` +
+        'bundled markitdown (the app will use a system install if present). ' +
+        'Run "npm run bundle:markitdown" on this platform to bundle it.'
+    );
+  }
+  return files;
+}
+
+module.exports = {
+  appId: 'com.concreteinfo.markdownconverter',
+  productName: 'MarkdownConverter',
+  copyright: 'Copyright (C) 2024-2025 ConcreteInfo',
+  directories: { output: 'dist' },
+  icon: 'assets/icon',
+  files: [
+    'src/**/*',
+    'assets/**/*',
+    'scripts/**/*',
+    'node_modules/**/*',
+    'package.json',
+    'THIRD-PARTY-NOTICES.md',
+    'SOURCES.md',
+    'third-party-licenses/**/*',
+  ],
+  asarUnpack: [
+    'node_modules/ffmpeg-static/**',
+    'node_modules/sharp/**',
+    'node_modules/@img/**',
+    'node_modules/@napi-rs/**',
+    'assets/fonts/**',
+  ],
+  fileAssociations: [
+    {
+      ext: 'md',
+      name: 'Markdown Document',
+      description: 'Markdown Document',
+      mimeType: 'text/markdown',
+      role: 'Editor',
+    },
+    {
+      ext: 'markdown',
+      name: 'Markdown Document',
+      description: 'Markdown Document',
+      mimeType: 'text/markdown',
+      role: 'Editor',
+    },
+    {
+      ext: 'pdf',
+      name: 'PDF Document',
+      description: 'PDF Document',
+      mimeType: 'application/pdf',
+      role: 'Editor',
+    },
+  ],
+  mac: {
+    category: 'public.app-category.productivity',
+    identity: null,
+    extraFiles: toolExtraFiles('darwin'),
+  },
+  win: {
+    target: [
+      { target: 'nsis', arch: ['x64'] },
+      { target: 'portable', arch: ['x64'] },
+      { target: 'zip', arch: ['x64'] },
+    ],
+    artifactName: '${productName}-${version}-${arch}.${ext}',
+    requestedExecutionLevel: 'asInvoker',
+    legalTrademarks: 'Copyright (C) 2024-2025 ConcreteInfo',
+    verifyUpdateCodeSignature: false,
+    signAndEditExecutable: false,
+    extraFiles: toolExtraFiles('win32'),
+  },
+  nsis: {
+    oneClick: false,
+    perMachine: false,
+    allowToChangeInstallationDirectory: true,
+    displayLanguageSelector: true,
+    createDesktopShortcut: true,
+    createStartMenuShortcut: true,
+    shortcutName: 'MarkdownConverter',
+    runAfterFinish: true,
+    menuCategory: 'Productivity',
+    license: 'LICENSE',
+    warningsAsErrors: false,
+    artifactName: '${productName}-Setup-${version}.${ext}',
+    deleteAppDataOnUninstall: false,
+    differentialPackage: true,
+  },
+  linux: {
+    target: ['deb', 'AppImage', 'snap'],
+    category: 'Utility',
+    maintainer: 'ConcreteInfo <amit.wh@gmail.com>',
+    extraFiles: toolExtraFiles('linux'),
+  },
+  deb: {
+    depends: ['imagemagick', 'libreoffice-common'],
+    description: 'Professional Markdown editor and universal file converter',
+    maintainer: 'ConcreteInfo <amit.wh@gmail.com>',
+  },
+};

package.json

@@ -12,17 +12,17 @@
     "lint:fix": "eslint src tests --fix",
     "format": "prettier --write src tests",
     "format:check": "prettier --check src tests",
-    "build": "electron-builder",
-    "build:win": "electron-builder --win",
-    "build:win-signed": "cross-env CSC_LINK=code-signing-cert.pfx electron-builder --win",
-    "build:win-unsigned": "cross-env CSC_IDENTITY_AUTO_DISCOVERY=false electron-builder --win",
+    "build": "electron-builder --config electron-builder.config.js",
+    "build:win": "electron-builder --config electron-builder.config.js --win",
+    "build:win-signed": "cross-env CSC_LINK=code-signing-cert.pfx electron-builder --config electron-builder.config.js --win",
+    "build:win-unsigned": "cross-env CSC_IDENTITY_AUTO_DISCOVERY=false electron-builder --config electron-builder.config.js --win",
     "create-cert": "powershell -ExecutionPolicy Bypass -File scripts/create-selfsigned-cert.ps1",
-    "build:mac": "electron-builder --mac",
-    "build:linux": "electron-builder --linux",
-    "build:linux-ci": "electron-builder --linux deb AppImage",
-    "build:local": "electron-builder --linux --win",
-    "dist": "electron-builder --publish=never",
-    "dist:all": "electron-builder -mwl",
+    "build:mac": "electron-builder --config electron-builder.config.js --mac",
+    "build:linux": "electron-builder --config electron-builder.config.js --linux",
+    "build:linux-ci": "electron-builder --config electron-builder.config.js --linux deb AppImage",
+    "build:local": "electron-builder --config electron-builder.config.js --linux --win",
+    "dist": "electron-builder --config electron-builder.config.js --publish=never",
+    "dist:all": "electron-builder --config electron-builder.config.js -mwl",
     "download-tools": "node scripts/download-tools.js",
     "bundle:markitdown": "node scripts/bundle-markitdown.js",
     "generate-icons": "node scripts/generate-icons.js"
@@ -99,148 +99,5 @@
     "lodash.pick": "npm:lodash@^4.17.21",
     "lodash-es": "^4.18.1",
     "lodash": "^4.17.21"
-  },
-  "build": {
-    "appId": "com.concreteinfo.markdownconverter",
-    "productName": "MarkdownConverter",
-    "copyright": "Copyright (C) 2024-2025 ConcreteInfo",
-    "directories": {
-      "output": "dist"
-    },
-    "icon": "assets/icon",
-    "files": [
-      "src/**/*",
-      "assets/**/*",
-      "scripts/**/*",
-      "node_modules/**/*",
-      "package.json",
-      "THIRD-PARTY-NOTICES.md",
-      "SOURCES.md"
-    ],
-    "asarUnpack": [
-      "node_modules/ffmpeg-static/**",
-      "node_modules/sharp/**",
-      "node_modules/@img/**",
-      "node_modules/@napi-rs/**",
-      "assets/fonts/**"
-    ],
-    "extraFiles": [],
-    "fileAssociations": [
-      {
-        "ext": "md",
-        "name": "Markdown Document",
-        "description": "Markdown Document",
-        "mimeType": "text/markdown",
-        "role": "Editor"
-      },
-      {
-        "ext": "markdown",
-        "name": "Markdown Document",
-        "description": "Markdown Document",
-        "mimeType": "text/markdown",
-        "role": "Editor"
-      },
-      {
-        "ext": "pdf",
-        "name": "PDF Document",
-        "description": "PDF Document",
-        "mimeType": "application/pdf",
-        "role": "Editor"
-      }
-    ],
-    "mac": {
-      "category": "public.app-category.productivity",
-      "identity": null,
-      "extraFiles": [
-        {
-          "from": "bin/darwin/pandoc",
-          "to": "bin/pandoc"
-        },
-        {
-          "from": "bin/darwin/markitdown",
-          "to": "bin/markitdown"
-        }
-      ]
-    },
-    "win": {
-      "target": [
-        {
-          "target": "nsis",
-          "arch": [
-            "x64"
-          ]
-        },
-        {
-          "target": "portable",
-          "arch": [
-            "x64"
-          ]
-        },
-        {
-          "target": "zip",
-          "arch": [
-            "x64"
-          ]
-        }
-      ],
-      "artifactName": "${productName}-${version}-${arch}.${ext}",
-      "requestedExecutionLevel": "asInvoker",
-      "legalTrademarks": "Copyright (C) 2024-2025 ConcreteInfo",
-      "verifyUpdateCodeSignature": false,
-      "signAndEditExecutable": false,
-      "extraFiles": [
-        {
-          "from": "bin/win32/pandoc.exe",
-          "to": "bin/pandoc.exe"
-        },
-        {
-          "from": "bin/win32/markitdown.exe",
-          "to": "bin/markitdown.exe"
-        }
-      ]
-    },
-    "nsis": {
-      "oneClick": false,
-      "perMachine": false,
-      "allowToChangeInstallationDirectory": true,
-      "displayLanguageSelector": true,
-      "createDesktopShortcut": true,
-      "createStartMenuShortcut": true,
-      "shortcutName": "MarkdownConverter",
-      "runAfterFinish": true,
-      "menuCategory": "Productivity",
-      "license": "LICENSE",
-      "warningsAsErrors": false,
-      "artifactName": "${productName}-Setup-${version}.${ext}",
-      "deleteAppDataOnUninstall": false,
-      "differentialPackage": true
-    },
-    "linux": {
-      "target": [
-        "deb",
-        "AppImage",
-        "snap"
-      ],
-      "category": "Utility",
-      "maintainer": "ConcreteInfo <amit.wh@gmail.com>",
-      "extraFiles": [
-        {
-          "from": "bin/linux/pandoc",
-          "to": "bin/pandoc"
-        },
-        {
-          "from": "bin/linux/markitdown",
-          "to": "bin/markitdown"
-        }
-      ]
-    },
-    "deb": {
-      "depends": [
-        "imagemagick",
-        "libreoffice-common"
-      ],
-      "description": "Professional Markdown editor and universal file converter",
-      "maintainer": "ConcreteInfo <amit.wh@gmail.com>"
-    }
   }
 }

scripts/download-tools.js

@@ -27,9 +27,9 @@ const PANDOC_VERSION = '3.9.0.2';
  */
 const KNOWN_SHA256 = {
   'linux:pandoc': '7d124235998ecd3cdd9a463b1e5f6691a178b6461824c29a36170a0882f05597',
+  'win32:pandoc.exe': 'e83f8354c0f507222b5684797b9c5ae766f03889785995d14aac27816ec456ba',
   // Fill these from a trusted machine after the first download of each
   // platform (the script prints the computed hash):
-  // 'win32:pandoc.exe': '…',
   // 'darwin:pandoc': '…',
   'fonts:FiraCode-Regular.ttf': '3c79d234a9161c790410ebb2a80de7efb7c15f581062c130e0fa78503ccdd0da',
   'fonts:FiraCode-Bold.ttf': '975f26779fac1029c2cbdac1e9fac7e9ddeec05e064675e4aac63bffa121742f',

src/main.js

@@ -27,11 +27,27 @@ if (process.platform === 'win32') {
   }
 }
 
+/**
+ * Directory of the bundled external tools (pandoc/markitdown) in a PACKAGED
+ * app. electron-builder extraFiles land next to the executable on Linux and
+ * Windows, and inside Contents/ on macOS — NOT in resources/bin (which is
+ * where the lookup incorrectly pointed before v4.7, making packaged builds
+ * silently fall back to system-installed tools).
+ */
+function bundledToolDir() {
+  if (process.platform === 'darwin') {
+    // resourcesPath = …/Contents/Resources → tools live in …/Contents/bin
+    return path.join(path.dirname(process.resourcesPath), 'bin');
+  }
+  // exePath = …/MarkdownConverter(.exe) → tools live in …/bin
+  return path.join(path.dirname(process.execPath), 'bin');
+}
+
 // Returns path to pandoc: bundled binary when packaged, dev bin or system fallback otherwise.
 function getPandocPath() {
   if (app.isPackaged) {
     const ext = process.platform === 'win32' ? '.exe' : '';
-    return path.join(process.resourcesPath, 'bin', `pandoc${ext}`);
+    return path.join(bundledToolDir(), `pandoc${ext}`);
   }
   // Development: prefer locally-downloaded binary in bin/<platform>/
   const devBin = path.join(

src/main/MarkItDown.js

@@ -24,25 +24,32 @@ const MAX_OUTPUT_BUFFER = 20 * 1024 * 1024;
 
 /**
  * Path to the bundled markitdown binary (built by scripts/bundle-markitdown.js
- * via PyInstaller), when the app ships one. Mirrors getPandocPath's layout:
- * dev: bin/<platform>/markitdown · packaged: <resourcesPath>/bin/markitdown.
- * Returns null when no bundle exists (PATH/python fallbacks apply).
+ * via PyInstaller), when the app ships one. Layout matches getPandocPath:
+ * dev: bin/<platform>/markitdown · packaged: <app dir>/bin/markitdown (next
+ * to the executable on Linux/Windows, Contents/bin on macOS — the same
+ * extraFiles destination). Returns null when absent (PATH/python fallbacks).
  */
 function getBundledMarkItDownPath() {
   const pathUtil = require('path');
   const fs = require('fs');
   const exe = process.platform === 'win32' ? 'markitdown.exe' : 'markitdown';
-  if (typeof process === 'object' && process.resourcesPath && !process.resourcesPath.includes('node_modules')) {
-    // Packaged (Electron) — resourcesPath only exists in a real app runtime
   try {
+    // Only meaningful under Electron; tests import this module under Node
     const electron = require('electron');
     if (electron.app?.isPackaged) {
-        const packaged = pathUtil.join(process.resourcesPath, 'bin', exe);
+      const base =
+        process.platform === 'darwin'
+          ? pathUtil.dirname(electron.app.getPath('exe')) // …/Contents/MacOS
+          : pathUtil.dirname(process.execPath);
+      const packaged =
+        process.platform === 'darwin'
+          ? pathUtil.join(base, '..', 'bin', exe) // …/Contents/bin
+          : pathUtil.join(base, 'bin', exe);
       if (fs.existsSync(packaged)) return packaged;
+      return null;
     }
   } catch {
-      /* not running under Electron (tests) — fall through to dev layout */
-    }
+    /* not running under Electron (tests) — use the dev layout below */
   }
   const dev = pathUtil.join(__dirname, '..', '..', 'bin', process.platform, exe);
   return fs.existsSync(dev) ? dev : null;

tests/bundled-tools.test.js

@@ -87,9 +87,18 @@ describe('Legal compliance artifacts', () => {
     expect(sources).toMatch(/https:\/\/ffmpeg\.org\/releases\//);
   });
 
-  test('packaging includes the legal documents in build.files', () => {
+  test('packaging includes the legal documents in build files', () => {
+    // The build config lives in electron-builder.config.js (dynamic — it
+    // conditionally bundles the markitdown binary per platform)
+    const configSrc = fs.readFileSync(
+      path.join(rootDir, 'electron-builder.config.js'),
+      'utf-8'
+    );
+    expect(configSrc).toContain("'THIRD-PARTY-NOTICES.md'");
+    expect(configSrc).toContain("'SOURCES.md'");
+    expect(configSrc).toContain('third-party-licenses');
+    // And package.json must not carry a stale static build section anymore
     const pkg = JSON.parse(fs.readFileSync(path.join(rootDir, 'package.json'), 'utf-8'));
-    expect(pkg.build.files).toContain('THIRD-PARTY-NOTICES.md');
-    expect(pkg.build.files).toContain('SOURCES.md');
+    expect(pkg.build).toBeUndefined();
   });
 });

tests/packaging-sharp.test.js

@@ -50,8 +50,11 @@ function listFilesRecursively(dir) {
   );
 
   test('sharp-linux-x64 ships its native binding', () => {
-    const binding = path.join(UNPACKED_IMG_DIR, 'sharp-linux-x64', 'lib', 'sharp-linux-x64.node');
-    expect(fs.existsSync(binding)).toBe(true);
+    // sharp 0.35 names the binding with a version suffix
+    // (sharp-linux-x64-0.35.4.node); 0.34 used a bare name — accept both
+    const libDir = path.join(UNPACKED_IMG_DIR, 'sharp-linux-x64', 'lib');
+    const bindings = fs.readdirSync(libDir).filter((f) => /^sharp-linux-x64.*\.node$/.test(f));
+    expect(bindings.length).toBeGreaterThan(0);
   });
 
   test('sharp-libvips-linux-x64 ships the bundled libvips shared libraries', () => {